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Engineering Capabilities and Product Development
The combined expertise
of our team members and partners covers a broad range of skills including:
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Mechanical Engineering
3-D Modeling
Drawing Development
Rapid Prototyping & Manufacturing
Specialty Fabrication
Configuration Management
Systems Analysis
Military and Commercial Packaging
Project Management
Power Consumption Minimization
Rapid
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Electronics Circuit Design/Re-Design
Circuit Card Layout and Packaging
Digital Electronic Design
Digital Signal Processing
Software Design and Development
Software Regression Testing
Algorithm Development
Code Development
Embedded Systems
Electro-Optical Systems Design and
Analysis
Electronics Miniaturization
Mock-up Fabrication |
IPT has developed
a structured product development system to ensure all specifications and
requirements are met and the customer is completely satisfied with the
finished product. This system has been derived over many years of
experience and has been used many times to develop successful products for
our customers. Whether you need engineering for your idea from
concept to production or anywhere in between, IPT can accommodate our
customers with a quick engineering response. We also can develop and
implement any Project Management plans necessary. We can turn your idea
into a production ready product and get a fast turn around on any
prototyping requested.
3-D Modeling
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Building
actual prototypes to prove out a design can be very time consuming and
expensive. IPT uses SolidWorks 3-D modeling software to create
complete 3-D models to verify the form, fit and function of your design
before building a prototype, saving both time and money.
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Once the design is verified, IPT can
create prototype parts using various rapid prototyping techniques
including CNC milling, Stereo Lithography (SLA), silicon rubber molds,
and other techniques as required. |
Problem / Parts Obsolescence
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Many component suppliers stopped producing military components
because the DOD market was insufficient to support the business.
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Changes in available technologies have outpaced the fielding and
years of support and maintenance of most DOD weapon systems which may have incorporated "older" technologies.
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Many component-producing companies have merged with others, have
been purchased by others or have gone out of business, leaving prime
contractors of government agencies with diminishing sources of spare
parts available to support their fielded weapons systems.
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Most suppliers are now in the Far East and Mexico.
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Solution / IPT Re-Engineering Capabilities
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Electronic and Mechanical redesign using current components
resulting in a Form/Fit/Function replacement.
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3D
Modeling of assemblies and subassemblies / Dynamic modeling for Proof of
Design
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IPT has the technical and management skill sets required to do
the job and is experienced with DOD programs and weapon systems
development.
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IPT has in-depth knowledge of tooling and is experienced in
obtaining
quality offshore tooling.
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IPT has an engineering staff with a "rapid development" mindset -
that is, do it well, do it quick, and do it cost effectively.
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Re-Engineered Products Gallery
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The Scanway coin handling system, was designed by IPT personnel as
a replacement for an existing European payphone product.
Approximately 40,000 units have been installed in the field by one of
Europe's largest telecommunications companies. The Scanway unit can
be programmed to accept up to 15 different coin types. Coins are
fully tracked with sensors from coin inlet to cashbox or refund cup to
detect stuck coins or fraud attempts. |
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Customer's
Original Board
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IPT
Redesign
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Approximately 250 components
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Easy
snap-in/snap-out design
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Additional features added
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SMT technology
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Original Escrow Design... |
Outdated electronics and technology
were replaced matching form, fit and function. This redesign
resulted in reduction in quantity, cost and complexity of parts as well as
being much easier to assemble. |
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IPT Escrow Redesign... |
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and component parts |
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and component parts |
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This Trackball for the United States Air Force was outdated and
used obsolete components. IPT's redesign enhanced performance while
maintaining customer design requirements. |
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The Public Address Amplifier (PAA) used by the United States Air Force
was obsolete and unrepairable due to outdated components and
technology. IPT's new design matched form,
fit and function criteria while incorporating updated electronics
and customer requested improvements. |
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SECM (Shop Equipment Contact Maintenance)
Redesign of overhead rack to provide
a safe aircraft work platform for helicopter
repairs with little or no effect to
available stowage capacity in the base unit. |
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The Task - To Repackage and
Militarize a commercial bus product for M113 Tank.
Redesign and Repackaging
addressed the issues of:
reducing footprint, component cooling, miniaturization of components,
incorporation of military design requirements and components, rugged state
of the art components to address shock, enhanced reliability, EMI/EMC
considerations, protect from extreme environmental conditions and
supportability.
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Existing Battery Management Subassembly
- 6 Battery Module 10" x 7" x 5"
- 4 Battery Modules required for
288 VDC system
- 1400 cu. in. required for
control of 24 batteries
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New Battery Management Subassembly
- 6 Battery Module
package on one Common Module
- 8 PCB assemblies required for
288 VDC system
- 350 cu. in.
required for control of 24 batteries
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The A-1 Coin Mechanism was
developed for use in the Ascom Monetel "eXANTO Combi" payphone. Ascom
Monetel is a telecommunications company based in Valence, France. The
versatile, multi-payment payphone is scheduled to be installed in several
European countries as well as Africa and Asia. Due to the various
international locations, the A-1 coin unit was required to recognize
and validate multiple types of coins. The A-1 coin mechanism can be
programmed to accept up to 15 individual coins and has a "best coin deal"
coin return. Coins are fully tracked with sensors from coin inlet to
cashbox or refund cup to detect stuck coins or fraud attempts. |
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TH Marine Back-up Light
The existing product failed to
meet customer expectations. IPT developed a new concept that addressed
all of the customer's concerns and improvements. |
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